EXAKT Cutting and Grinding system
Band Cutting System for Histo/Pathology & Industry
 
 
EXAKT now offers two band systems, The EXAKT300 is the ori-ginal band system developed by EXAKT for preparihg small samples of unembedded and embedded hard tissue with implanted ceramics and/or metals.
The challenge was to design a system that was capable of cutting through soft tissues like muscles or bone marrow, hard materials like dental ename and undecalcfied bone without damaging any of the materials or, most importantly, disrupting the interface betwee n the dif-ferent substances, The first application was in dental research, but within the orthopaedic research community therealso
existed a need to cut the same types of samples but on a larger scale Out of that need evoled the EXAKT 310.
 
 
Support Table EXAKT
CL-System
300 Art # 3151
310 Art # 3750
 
Basket EXAKT
CP-System
300 Art # 3153
310 Art # 3753
 
Base Clamp unit-Medium
and Long
Medium Art # 3232
Long Art # 3212
 
Base Clamp unit-Medium
with stand clamp set
Art # 3232+3255
 
 
 
Base Clamp unit-Long with
round objekt clamp set
Art # 3212+3250
 
Base Clamp unit-Medium
with long objekt clamp set
Art # 3232+3258
 
Vacuum Plate
300CL+ CP and 310
CP Art #3320
310 CL Art # 3320
 
Two Ponit holder
300 CL+ CP art #3240
310 CL included
 
 
 
Four Point holder
310 CL Art # 3245
 
Universal fixture for 90° Cuts
300 / 310 CL + CP Art # 3260
   
 
TECHNICAL SPECIFICATIONS 300CL 300CP 310CL 310CP

Maximum cutting
corss section (mm)

140×90

100×80

270×190

180ø

Cutting band speed (m/min)

10 - 560

10 - 560

10 - 800

10 - 800

Cutting force (N)

0.5 - 1.0

0.25 - 1.0

1.0-8.0

1.0-8.0

Operation size
(W×D×H)(mm)

800×700×850

800×700×850

1000×1200×1350

1000×1200×1350

Countertop height (mm)

approx 800

approx 800

approx 500

approx 500

Materials/machine parts

Hardened aluminium, anodized: stainless steel

Materials/housing

Aluminium oil and sea water resistant enmel paint
 
Grinding System for Histo/Pathology & Industry
 
 
since the mid 80's EXAKT has manufactured the EXAKT 400CS Micro Grinding System. With the addition of the AW10 and more recently the AW110 Electronic Measuring & Control Systems the EXAKT 400CS has become the standard by which all specialty grinders for laboratory use are measured.
For the past several years EXAKT has focused on improving high-precision cutting technology. Technological advances have been achieved in reducing the size of the contact area between the cutting tool and the sample surface. the result is a significant in required cutting force and dramatic improvement in the resulting cut surface. the standard for high-precision, plane-parallel grinding of samples con-taining multiple materrials of varying hardness has now risen to a new lew level.
 
1. CS = CONTACT SURFACE, I.E. CONTINUOUS GRINDING ONER THE COMPLETE SAMPLE SURFACE
 
 
EXAKT's design philosophy is develop highly relibale, modular componets to incorporate as many of them as appropriate in any new prouduct design have been integral pats of other device for over 10 yeas This further guaratees that this EXART device will meet the rigorous demands of today's modem ladoratories.EXART offers an assortment of cutting and grinding equipment, adhesive presses and accessories for sample preparation.All of EXART's devices can be used individually or as an integral part of a total system to produce high-quality surfaces of thin sections of routine and diffcult-to process samples.
 
TECHNICAL SPECIFICATIONS

EXART 400 CS

SAMPLES
Minimum thickness 
Slides


㎛ 
㎜ 


5 - 10
25 ×76, 50×100

GRINDING PLATFORM
Dimensions 

Revolution
Options



㎜ 

min-¹ 

 Grinding disk
Diameter
300
  10 - 200
Diamond layer (D46)

GRINDING MEDIA
Dimensions


㎜

Grinding paper / films
ø270 - ø300 

GRINDING ADJUSTMEN
Options 

 

Mechanical digtal micrometer
with pre-set value
 Electronic Measuring Control System (AW110)

WEIGHT

㎏

90

DIMENSION
    Width
    Depth
    Height


㎜ 
㎜ 
㎜ 


800
800
600

 
Reference Application for Histo/Pathology & Industry
 
Reference Applications < Life-Scien / Biomaterial / Implant Resarch >
 
SAMPLE TYPE

SAMPLE TYPE

 AIM OF ANALYSIS SOURCE SYSTEMS USED

Fresh tissue

Bone, teeth incl.
soft tissues

Histological
preparation

WORLDWIDE:
Universities,hospitals,
implant manufacturers
Pathology lads,sectionin
g rooms

300 CL,
310 CL

Dental implants

Various metals,
bone/tissue, resin

interface analysis

WORLDWIDE:
Universities,
hospitals,
implant manufacturers

300cp,
400cs

Implants

Cobalt Chrome, alloy
enamel

Analy

JAPAN

300cp,
400cs

Hip implants

Various metals,
bone/tissue, resin

interface analysis

WORLDWIDE:
Universities,
hospitals,
implant manufacturers

310CP, 400CS(420CL)

Knee implants

Various metals,
bone/tissue, resin

interface analysis

WORLDWIDE:
Universities,
hospitals,
implant manufacturers

310CP, 400CS(420CL)

Gamma-sterilized
UHMWPE

Ultra High
Molecular Weight
Polyethylene

Border zone
interface
(gamma-sterilized)

USA:
Implant
manufacturers 

360CPV

Cardiovascular
stents

Ti alloys, stainless steel,
Nitinol/tissue, resin

interface analysis

USA:
Universities,
contract
ladoratories,
hospitals,
implant manufacturers

300CP,
400CS

Resordadle
polymers

Confidential

Resorption analysis

USA:
Universities

300CP,
400CS

 
Reference Applications < Materials Research & Developent >
 
SAMPLE TYPE

SAMPLE TYPE

 AIM OF ANALYSIS SOURCE SYSTEMS USED

Ball-point pen,
Compact disc

Various materials

interface analysis

JAPAN

300 CL,
400 CS

Piano wire

Rubber, metal

interface analysis

JAPAN

300 CL,
400 CS

Electronic packaging

Al₂O₃, Cu, solder, antimony

Surfaces, layer interface

GERMANY : Research institute

300 CPV,

QFP (electronic packaging) placed on solder paste (not soldered yet)

Metal, PCB

Tensile tests of solder paste cohesion & shear resistance

GERMANY : Research institute

300 CPV

Asphalt

SiO₂bitumen

interface analysis

Research institute

310 CP,

Aluminum composites

Aluminum, CBN

Material distribution

SWITZERLAND : Research institute

300 CPV,

Catalyst

Al₂O₃& various other materials

Coating analysis

Catalyyst manufacturer

Meteorites

Various minerals & metal oxides

 

GERMANY : Research institute

310 CP

 
Reference Applications < Quality Assurance >
 
SAMPLE TYPE

SAMPLE TYPE

 AIM OF ANALYSIS SOURCE SYSTEMS USED

PCB

Varlous metals, ceramics

Evaluation of different contacts & connections

 

300 CPV

Coated foils

Aluminum, carbon

Quality assurance : layer thickness, coating & interfaces

CONFIDENTIAL

300 CPV

Impulse-hardened and/or-hardened materials

Vairious metal
combinations

Interface analysis

GERMANY : Machinery industry

300 CPV

Connectors

piastic

Measuring

JAPAN

300 CP

Pills

Compressed powders, sugar coated

Border zone analysis

SWITZERLAND : Pharmaceutical industry

300 CP, 400 CS

Motor car fuel tubing

Different plastics, keviar

Interface a

USA : Automotive industry

300 CP, 400 CS

Power cables

Cu, plastic

 

GERMANY : Energy industry

310 CP (CPV)

Welds from atomic power plats

 

Welding quality

GERMANY : Energy industry

340 CP

Automobile closure seals

Steel, plastics, rubber

Measuring

GERMANY : Automotive industry

300 CP-R

 
Reference Applications < Production >
 
SAMPLE TYPE

SAMPLE TYPE

 AIM OF ANALYSIS SOURCE SYSTEMS USED

Catheters

Varions plastics & stainless steel fibers

Creation of profiled, smooth welding surfaces

USA : Medical device manufacturer

340 CP-R with customer-specific re-design

Glass fibers

Glass fibers & adhesive

Generation of smooth, even surfaces at fiber ends

GERMANY : Endoscope manufacturer

340 CP

Monocrystals

Tungsten

Production of thin sections

NETHERLANDS : Research institute

310 CP

Monocrystals

Ca-Ba fluorides

Production

GERMANY : Optics manufacturer

300 CPV

Green ceramics

confidential

Production

GERMANY : Electronics manufacturer

310 CLVS

 
Diamond band pathology saw EXAKT312 (movie)
 
 
Industry Carbon Fiber cutting(Movie)